|Main technical parameter
|Stailess steel 304/316
|coil heating pipes jacketed
1,The basic structure and characteristics of reactor: the Stainless Steel reactor is composed of tank body, cover, agitator, jacket,driving system, shaft seal. Material and the nozzles are opened for customization.
2,Stainless steel reactor heating methods include electrical heating, oil heating, gas heating, water heating (or cooling), and flame heating.
3,Jacket types are : ordinary jacket, outer spiral pipes jacket, and oil heating jacket. All these types are equipped with diversion devices.
4,The stirring forms generally cover: blade type, anchor type, frame type, spiral rod type, scraper type, etc. High-speed types include dispersed impeller type, turbine type, high shear type and thruster type. Customers can choose 1 from above mentioned type accordingly.
5,The driving system include ordinary motors, flame-proof motors, frequency flame-proof motors, etc. The reducers include cycloidal pinwheel type and helical gear box type. Types of shaft seal are stuffing seal, mechanical seal,magnetic seal. The bottom outlet forms include ball valve and stainless steel valve.
·Products can be customized to meet customers’ needs in the aspects of structural design, function, capacity, and various working conditions ,etc.
·A series of examinations will be taken before the final fabrication of the product are ready to put into batch production, inspection can be made any time before the final fabrication is ready.
·We will provide instant service from the design drawings to after sales constantly CZPT the feedback from users.
·The desgin department provide professional drawings for evaluating feasibility and practicability in the perspective of users.
ZheJiang CZPT was established in 1998 and is located in HangZhou, the hometown of glass CZPT in China. It is a CZPT chemical equipment manufacturer in northern China, specializing in the production of glass-lined reactors, stainless steel reactors, carbon steel reactors and PTFE sparied, PP lining, alloy composite reactor, agitator, storage tank, heat exchanger, shell and tube condenser, tower, film evaporator, vacuum rotary dryer, high pressure laboratory reactor, full-set chemical automatic equipment .The products produced by our company are supplied to the whole country and dozens of countries around the world , and are widely used in petroleum, chemical, pharmaceutical, dye, mining and metallurgy and other fields. The supply objects include enterprises (Qilu Pharmaceuticals, China Wanda, etc.), scientific research institutes (HangZhou Research Institute of Chinese Academy of Sciences, China Sinochem Research Institute, etc.), institutions of higher learning (HangZhou Institute of Technology, HangZhou Maritime University, etc.), etc.
PTFE Lined Storage Tank Plastic Lined Storage Tank Heat Exchanger Double Cone Vacuum Dryer
Stainless SteelStorage Tank glass lined reactor Column Vertical Storage Tank
Q1: Are you a factory or a trading company?
A1: CZPT Heavy Industry Group Co., Ltd. is an integrated industry and trade enterprise with 7 subsidiaries under its
jurisdiction. It has the business capabilities of design, manufacturing, trade integration, and independent import and export.
Q2: Will there be any guarantee if I buy from you?
A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell.
Q3: Do you provide installation guidance or other after-sales service?
A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will
arrange for our engineers to help you with voice or video contact.
Q4: What are the payment methods and terms you accept?
A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money.
Q5: What is your delivery time?
A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for 1 device is 45 to 50 days, depending on the shipping method.
Q6: How do you pack and ship the equipment?
A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.
|1 Year Free Parts
|Storage Pressure Vessel, Separation Pressure Vessel, Heat Pressure Vessel, Reaction Pressure Vessel
The Basics of Designing a Cyclone Gearbox
Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.
Basic design principles
Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.
Transmission ratios up to 300:1
cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.
Robustness against shock loads
Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.
Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.
Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
editor by CX 2023-11-08