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Using miniature gears, Ever-Power provides designed and built exclusive, high precision mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are available in many configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also Compact Worm Gearbox provide customized micro gearboxes that are designed and built to meet your specific specifications.
Contact us for the mini gearbox your application requires, or ask for a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Quickness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, gear drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our little gear drives include information on the full range of frame sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel container miniature gear drives are application rated for the ideal balance of overall performance and cost. Torque can be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash performance (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from reverse sides of the housing; output is a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer bands. An array of equipment ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposing sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high efficiency efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior overall performance in a wide variety applications and are built with small footprints, making them well suited for operations where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and show rugged structure for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet up your unique specifications. We can produce custom micro gearboxes in any configuration your application requires, with output torque levels as high as 900Nm. We can work from your gearbox styles, reverse engineer an existing unit, or assist you to develop an all-new style that delivers the performance you need. Ask for a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive key and retainer rings can be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We offer a broad collection of misalignment shaft couplings in in . and metric bore sizes. Inch and metric precision floor shafts can be found from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo motor and worm gear is one of the important strengths of EP worm gearmotors, which combine DC engine technology with exceptional durability and wear resistance. Motor and gearbox are designed as one single, compact unit. Thanks to their reduced current draw, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based on this we are able to select a wide variety of standard customizations to meet the requirements of varied properties that are important for each application.
If your application requires a gearbox with some special property such as small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is probably a good begin to be able to deliver a product that stands out in your favor.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is built-in with the gearbox right into a single device (the first equipment is directly on the engine shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our professionals will be pleased to help you create your selection. We are happy to send you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a status to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being simple and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its body is generally quite long in the axial direction. The gears in these gearboxes could be right or left-handed dependant on the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, smoothly running and highly powerful drive systems.
Our high-performance gear units are built to withstand the toughest industrial applications.
The gear housings are machined on all sides and permit diverse installation positions and applications, making them much sought after in the industry. As a result our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller sized gears with extraordinary power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing perform necessary for troublefree rolling get in touch with to be substantially decreased and then the gear backlash to be minimized.
Dual chamber shaft seals developed by Ever-Power are used as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and engine flange, and double reduction mixture units for slow acceleration applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and performance are the key top features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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