Ever-power manufactures conveyor chain sprockets in several styles. Included in these are conveyor chain sprockets produced as plate tires or with normal or split hubs fitted using one or both sides. Ever-power conveyor chain tires can be manufactured in a number of special materials with hardened teeth where necessary.
How exactly to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field has not always been necessarily for the better.
One innovation may be the introduction of sprockets with a straight quantity of teeth. It had been thought that this would offer clients a greater choice when designing chain conveyor systems. However, sprockets with an even number of teeth aren’t recommended by experienced technical engineers.
If a sprocket has an even quantity of teeth, the same tooth will be engaged by the same rollers on each rotation, resulting in uneven wear and decreased services life. An identical result will happen if the number of teeth in small sprocket can be a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd amount of teeth, nevertheless, will provide you with at least dual the service life.
Dual pitch conveyor chain sprockets tend to be overlooked nowadays but are perfect for saving on space and have a longer wear life than regular sprockets. Suitable for long pitch chain, double pitch sprockets have more teeth than a regular sprocket of the same pitch circle diameter and distribute wear evenly across the teeth. If your conveyor chain works with, dual pitch sprockets are worth considering.
Many of today’s conveyors include electronic load monitoring in the control program. While this is a good safety feature, technical engineers recommend that they are used in conjunction with shear pin sprockets.
Electronic sensing is ideal where there is a slow increase in load (due to broken bearings or dirt contamination, for example) as there is time to stop the drive before any damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load increase is definitely sudden, the sensor won’t automatically break the connection between the motor and the driven load and intensive damage can be triggered to the conveyor chain and attachments. That is why a shear pin sprocket is necessary in addition.
Shear pin sprockets could be more costly than standard sprockets at the outset but will certainly limit downtime and save on alternative costs. If a conveyor becomes overloaded and potentially harmful, the shear pin will break and prevent the conveyor, hence limiting damage. After the load or obstruction has been cleared, only the shear pin needs to be replaced and the conveyor can easily start moving again.
In conclusion, older types of sprocket are often forgotten but provide considerable advantages including lengthy service life, limited damage in case of conveyor breakdown and reduced alternative costs.

Our conveyor chains and sprockets are engineered to high quality and performance criteria. Wear resistance, mechanical strength, operating temperature and coefficient of friction are all important considerations.
Molded and machined sprockets available in a variety of the teeth and bore sizes. Also, they are offered for all plastic chain and modular plastic material belt products. Our items are created to help our customers increase their productivity and enhance their working environment
The professionals at Ever-power have been dealing with chains and sprockets for decades. If you’ve caused other organizations and discovered that you couldn’t find exactly the right part for your needs, that’s not likely to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project needs in share, we can still custom manufacture per customer requirement. Plus, we keep thousands of unique sprockets in share and are in a position to ship them out the same time. We know that any downtime can be costly, and we work hard to ensure that you’re up and running once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, nevertheless, you aren’t sure exactly the thing you need? This common problem is one that our Ever-power experts hear on a weekly basis. We master working with you to make sure that you get specifically the roller chain sprocket or conveyor chain sprocket that may keep assembling your project or machinery moving again. Sprockets are available for a variety of uses from forestry to machinery, and everything in between. It’s just as important to select the correct sprocket as it is to make use of the right chain — a mismatch could be catastrophic, causing damage to expensive machinery and even dangerous accidents. See how Ever-power can help you find the ideal roller chain sprocket.
Struggling with how exactly to explain your sprocket so that you can find another one? Here’s some of the questions that people often ask clients to help stage them in the right direction:
Do you know what type of sprocket you need?
How is your sprocket being used — as a drive sprocket or idler sprocket?
What is the diameter of the sprocket you should replace?
How many teeth are in your sprocket?
What size chain are you using?
As you can plainly see, there is a higher level of complexity that goes in to ensuring that we recommend the precise roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you may need a matching chain to go with your sprocket. By replacing both these items simultaneously, you may lengthen the overall life of your machinery. Sagging chains are often to blame for inefficiencies that can cause disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket alone may not be enough to solve the root problem that you’re experiencing. The good thing is that the educated group at Ever-power will work with you to diagnose complications and make recommendations for the best & most cost-effective path forward.
Ready to get your project back up and running quickly? You can also drop us a message at [email protected], and we’ll work with you to ensure that we provide you with the specific roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Regular Conveyor Chain
Sprocket for conveyor chain was created and designed to optimum contour, materials, hardness, and accuracy to obtain the highest performance of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with every other tooth. Sprockets could have an extended life as chains build relationships different teeth each time the rollers rotate (when actual number of teeth is odd).