Helical-worm gearmotors
Due to their design and from being combined with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive alternative to impress you using its high level of overall performance and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP to you. These can be implemented individually in the modular program. In this way, they offer you a massive range of sizes, equipment ratios and electric motor sizes.
However, their greatest power is certainly their running smoothness and their extremely low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly actually hear.
The overall concept offers you many more practical product characteristics and benefits. Included in these are the significantly higher performance of the helical-worm combinations instead of single helical-worm gear products. This is how you save additional energy in the operation of your systems and are in a position to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your person requirements – with a wide range of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished thanks to the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save time and money
By opting for one of our gearmotors, you already are saving money and time with this selection and project planning. It is because our modular system enables a multitude of mixture options for gear devices and motors. You can for that reason reduce operating costs, depend on a long service life and benefit from simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, helical worm gear motor shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional sturdiness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding efficiency, these drives can be utilized in every commercial sector and customized to person torque and speed requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique mixture of optimized worm wheel material with unique lubricants, optimized form, this powerful motor achieves high levels of effectiveness and torque. The casing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Continues contaminants and water away.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors arranged new criteria for reliability, efficiency and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration now and a really future proof alternative. The EP gear motor offers total flexibility in mounting options includes shaft, base, encounter, and flange solutions. The electric motor terminal box could be mounted in substitute positions rotated in 90º steps around the electric motor frame offering for unparalleled integration opportunities.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total option for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dirt tight and hose proof,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Complete rated output is offered by the result shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique mixture of optimized worm wheel material with particular lubricants and optimized form, this powerful geared electric motor achieves high levels of efficiency and torque. The low contour design makes it suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The use of condition of the art helical and worm equipment combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR can be functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All products adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced choice for the standard jobs expected of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC motor are directly flange mounted, the pinion is on the motor shaft. This integrated small design is an essential factor for the high precision and the amazing stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision floor. The worm wheels are made from special wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are produced from top quality cast iron. The rugget walls and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with rugged walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG
