The high-end economy lines GSN & GFE combine high performance with financial efficiency: both lines are also equipped with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially made to reach high torques that defeat the competition for devices of the same size. All planetary carriers are manufactured as a cage created from solid materials. This increases quiet operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dust and splash water safety relative to protection class IP65 in all lines.
One way to reduce backlash is to use precision gears. The focus on production in precision gears is usually tighter tolerances, so all over the gear is a tighter, more precise fit. And the tighter fit means much less play in the apparatus teeth, which may be the trigger of backlash to begin with. Of program, precision gears are more expensive, if the application calls for high accuracy, then precision gearing may be the way to go.
From a worm drive servo china equipment design perspective, a simple way to lessen backlash is to ensure the teeth mesh tightly together. This is typically carried out by shortening the center distance between gears. For pre-loading, this could be done using a spring mechanism to carry the gears firmly set up. This also eliminates the play between the gear teeth and therefore eliminates backlash.
Of course, the kind of gears used may also have a large impact on the quantity of backlash. So for instance, some gear types such as stress wave gears, or harmonic gear drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is dimensionally smaller than the result stage. Its short style makes the GSD collection the ideal high-end gearbox for space restricted applications. The low regular backlash of the GSD range makes it the perfect fit for highly dynamic applications where highest positioning and quickness accuracy is required. The flange output generates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL series offer the same advantages as the GSB range; the right angle form makes the GSBL line the perfect match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-stage AC power supply and three-phase motors used with a three-phase AC power supply. A single-phase motor could be operated by simply connecting it to a single-phase power supply via the provided capacitor. A three-phase motor does not require a capacitor. All you need is to connect the motor directly to a three-phase AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly appropriate applications for the new range are those which place the highest demands on positioning accuracy, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are made to meet the highest creation requirements – all lines are equipped with precision ground helical gearing, single-piece planetary carriers and complete needle bearings.