bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-course drive technology with particularly high power densities and certainly smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, suitable for any electric motor desired. Outside spiral bevel stage for effective options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also basically possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is certainly cheaper to produce. However, since only small profile coverage can be recognized with gearwheels with 
straight or helical the teeth, this bevel gearbox runs quietly and has much less transmittable torque than additional bevel gear teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the utilization of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total insurance, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one part due to the intersecting axes. Particularly if it can be used as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the program lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum design feature and most advanced technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Gear to which are arranged 3 World mounted on the Planet carrier engaging also with the Sun Gear (Pinion) and reduced Output swiftness is taken through World Carrier and Ring Gear is remain stationary. Result shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and made to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance performance and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as one, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to end up being understood. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for every applications and numerous options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and soft running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of every technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of these compact gear systems is based upon exact analyses using FEM methods, which means efficiency, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures the best possible adaptation to the application.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery situations for Bevel Planetary Gearbox standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional parts available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider who also products complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material managing, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy effectiveness, low noise, long program existence, high radial loading ability, and all at cost effective pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with verified Ever-Power quality. Ready offered sizes guarantee not merely a big torque spectrum but also a product range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard product range already contains solutions for a huge number of specific requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Devices, Mining, and Steel industries.
