Product Description
Cycloidal pin wheel horizontal decelerator for Agitator, mixer, blowers
Description:
X, B, JXJ, WB, BJ Series cycloid pin wheel reducer is a kind of transmission device adopt K-H-V little tooth planet driven principle. The transmission process are as follow: Install a slide 180° Double eccentric bushing on the input shaft, then fix 2 roller bearing on the eccentric bushing, form to H, the centre hollow in the 2 cycloid pin wheel will become the raceway of the bearing on the eccentric bushing, and the cycloid wheel will joggle with the pin gear, compose the joggle reducer.
This kind of reducer extensive use on metallurgy, mine, transportation, cement, architecture, chemical industry, printing and dyeing, pharmacy, food staff and so on. The working environmental temperature is -40-+40, on the rating load and the rotate speed, the oil temperature is no more than 60, the highest oil temperature cant more than 80.
Features:
(1)Large ratio range: Single Step 9-87; Double Transmission Ratio Reach to 7569.
(2)High transmissible efficiency: The transmissible efficiency can reach above 90%
(3)Small volume, light weight
(4)Stable quality, low temperature rising, low noise
(5)Flexible mounting: Foot mounting, flange mounting. Strong capacity of endurance against overload and shock, small intertiatorque, the reducer is suitable for conditions of frequent start and ratate positively and versedly
Specification:
Gearing Arrangement: Cycloidal
Model no.: BW/BLD/BL/BWY/BWEY series Cycloid gearbox
Application: Cycloidal reducer for Agitator, mixer, blowers, hoists, compressors etc
Characteristics:
Cycloidal pin wheel horizontal decelerator
Cycloid Horizontal singlr stage reducer with High speed ratio and efficiency
Single stage transmission can reach to 1: 87
Of speed-down ratio and the efficiency is more than 90%. If use multi-speed
Drive the speed-down ratio is bigger.
Compact:
Being adapted epicyclic transmission principle, the input and output shaft are at same axis center, it is compact.
Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient ID big and the machine part is stable, the vibration and noise is limited at the minimum content.
Reliable in operation and long life
Because the main parts are made of bearing steel through quenching treatment(HRC58-62), it got high
Strength. Meanwhile the transmission contact of part adapts rolling friction, so it is durable and long life.
Packing & Delivery:
Our service
1. We could supply the samples if you have a good quantity.
2. Make sure we would help you as we can if you are confronted with technical questions.
3. We could also help you to purchase the easily broken part of the machines.
4. Different kinds of payment are available for you.
5. We are the manufacturer so we could supply the products as soon as possible.
6. We could supply the parts of the machine if there is the problem of the quality of our products.
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| Application: | Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Calculation of Reduction Ratio in a Cycloidal Gearbox
The reduction ratio in a cycloidal gearbox can be calculated using the following formula:
Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins
In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.
For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:
Reduction Ratio = (7 + 14) / 14 = 1.5
This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.
Patents Associated with Cycloidal Gearbox Designs
Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:
- Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
- Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
- Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
- Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.
These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.
Advantages of Using a Cycloidal Gearbox
Cycloidal gearboxes offer several advantages that make them well-suited for various applications:
- High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
- Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
- Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
- High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
- Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
- High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
- Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
- Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.
Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.
editor by CX 2024-02-02