What exactly are gears and gearboxes? A gear is usually a rotating machine part featuring cut teeth or cogs, which is meant to mesh with another toothed component to be able to transmit torque. In a layman’s language, gears are probably the most crucial parts of any motors and machine which help to boost the torque output by providing gear reduction and adjusting the path of rotation. Several gears working together in tandem are called transmission or gearbox. Geared gadgets are more likely to change the swiftness, torque, path of a power resource.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most common products used in a series for large gear decrease. The teeth of spur gears are straight and are mounted in parallel on different shafts.
It’s advantages:-
They offer continuous velocity ratio
They are highly reliable
They are easy and simple when it comes to making/ manufacturing
They are mostly used to transmit large amount of power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capability to conduct a simple operation. One’s teeth on a helical equipment cut at an angle to the face of the apparatus. So, during the procedure when two of one’s teeth start to engage, the contact is gradual- beginning at one end of the tooth and preserving contact as the apparatus rotates into complete engagement. When it comes to transmissions, helical may be the most commonly used gears and it actually generates huge amounts of thrust.
It’s Advantages:-
The angled teeth engage more steadily than perform spur gear teeth so that they can run more smoothly.
Helical gears, and also helical gearboxes, are highly durable and ideal for high load applications.
It has the capacity to transmit movement and power among either parallel or correct angle shafts.
Bevel Gear
Bevel gears are mostly used to improve the path of shaft’s rotation. They have teeth in straight, spiral, hypoid shapes. Each one of a kind, for instance, straight teeth have similar features to spur gears while spiral operates exactly like helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that means it is possible to improve the operating angle.
The variety of teeth on each wheel allows mechanical advantage to be changed.
Worm gears
The majority of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients as it can be used for large equipment reductions. The setup is designed so that setup can turn the gear, however the gear cannot change the worm. The position of the worm is definitely shallow and for that reason, the gear is utilized in conveyor systems for brake or emergency end.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing performance and thus, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. The teeth are angled and appearance as a segment of a helix which makes it transmit power between parallel or right angle axes. The primary difference between a helical gearbox and others is certainly that the teeth type a helix and has the potential to perform more quietly. Another advantage of using these gears are that they will have more capability to transmit load between two parallel shafts in comparison with the comparable module and equivalent width of spur gears. And of course, there will be less deterioration as the strain will end up being distributed between a number of teeth.
Its Application
The majority of the reputable Industrial Gearbox 
Suppliers suggest helical gears to function under heavy load performance and of course when we need silent procedure such as for example automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Metal, rolling mills, power and slot industries
Textile industries, plastic-type industries, meals industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the above applications, there are several others. The overall application of helical gears and helical gearboxes are widespread. Keep an eye on the space to learn more.
EP series helical gearbox can be utilized in the moderate and heavy-duty commercial applications of the energy transmission market.
Apart from regular range, Helical Gear Boxes are also customized to match individual requirement or as per specifications provided. Please feel free to discuss your requirement and we shall be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Unit Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Insight Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile surface Metal Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimal noise.
