Item Description

Stainless Metal Large Precision Inline Planetary Gearboxes

  We have commonly range of design and producing such as personalized cnc machining, cnc
machined parts, non-standard machine areas, machined casting areas and precision turned
areas that the supplies of components elements are in metal, stainless steel, brass, aluminum
and plastic. In addition, we specialised in precision parts and elements machining to
serve the electronics, automotive parts, astronautical elements, health care appliances and hand
resource industries.
  if you have special requirement about the parts content, tolerance, process, therapy,
tools or examination, this kind of as seamless copper fin tubing, aluminum alloy 535 casting, and
glass-lined alloy casting, specific paint portray, 5 axis facilities, 3D Coordinate
Measurement Devices (CMM) check … just come to feel free of charge to make contact with us, we will try our ideal to
meet the wants of you.

Extra Abilities CAD Layout Solutions CAM Programming Companies Coordinate Measuring Machines (CMM) Reverse Engineering

Specification Inline planetary gearbox
Our features one. 18 years history  2. Short lead time  3.Good after-sale service 
four. Free samples provided
Material Stainless steel, copper, brass, carbon steel, aluminum 
(according to customer’s requirement.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, 
the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, 
blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Main Products Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,
plastic molding injection parts,
standoff,CNC machining service,accessories etc.
Producing Equipment CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Management System  ISO9001 – 2008 
Available Certificate RoHS, SGS, Material Certification
Testing Equipment Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector
Lead time 10-15 working days as usual,It will based on the detailed order quantity.
Managing Returned Goods With quality problem or deviation from drawings
Delivery of Samples By DHL,Fedex,UPS, TNT,EMS^^
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!
Applications Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,
daily living equipment, electronic sports equipment, light industry products, sanitation machinery, 
market place/ hotel equipment supplies, artware etc.
 

 

FAQ
Q1:How to assure the Quality of Industrial Areas?

A1:we are ISO 9001-2008 qualified organization. we have the integrated system for industrial parts quality manage. We have IQC (incoming high quality management), IPQCS (in approach quality management area), FQC (last quality handle) and OQC (out-heading high quality control) to handle each method of industrial areas prodution.

Q2:What is the Benefit of Your Areas for Industry Merchandise?

A2:Our benefit is the aggressive prices, quickly supply and large high quality. Our staff are responsible-oriented, friendly-oriented,and dilient-oriented. our Industrial components goods are showcased by strict tolerance, easy finish and lengthy-lifestyle overall performance.

Q3:what are our machining equipmengts?
A3:Our machining equipments contain CNC milling equipment, CNC turning equipment, stamping machines,hobbing equipment, automatic lathe equipment, tapping machines, grinding machines, screw machines, slicing equipment and so on.

Q4: What shipping and delivery methods our use?
A4:Usually talking, we will use UPS or DHL to ship the merchandise. Our consumers can achieve the items inside 3 times.If our customers do not want them urgently, we will also use Fedex and TNT.If the items are of weighty excess weight and large volumn, we will ship them by sea. This way can save our customers a lot of income.

Q5:Who are our principal consumers?

A5:HP, Samsung, Jabil Group,Lexmark,Flextronic Group.
Q6:What resources can you handle?

A6:Brass,bronze,copper,stainless steel, metal,aluminum,titanium And plastic.

Q7:How Prolonged is the Delivery for Your Industrial Portion?

A7:Typically speaking, it will get us fifteen doing work days for machining parts and twenty five working times for the for stamping components merchandise. But we will shorten our guide time according to customers’ demands if we are CZPT to.  
 

To Be Negotiated 10 Pieces
(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless

###

Customization:

###

Specification Inline planetary gearbox
Our features 1. 18 years history  2. Short lead time  3.Good after-sale service 
4. Free samples provided
Material Stainless steel, copper, brass, carbon steel, aluminum 
(according to customer’s requirement.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, 
the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, 
blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Main Products Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,
plastic molding injection parts,
standoff,CNC machining service,accessories etc.
Producing Equipment CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Management System  ISO9001 – 2008 
Available Certificate RoHS, SGS, Material Certification
Testing Equipment Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector
Lead time 10-15 working days as usual,It will based on the detailed order quantity.
Managing Returned Goods With quality problem or deviation from drawings
Delivery of Samples By DHL,Fedex,UPS, TNT,EMS^^
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!
Applications Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,
daily living equipment, electronic sports equipment, light industry products, sanitation machinery, 
market/ hotel equipment supplies, artware etc.
 
To Be Negotiated 10 Pieces
(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless

###

Customization:

###

Specification Inline planetary gearbox
Our features 1. 18 years history  2. Short lead time  3.Good after-sale service 
4. Free samples provided
Material Stainless steel, copper, brass, carbon steel, aluminum 
(according to customer’s requirement.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, 
the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, 
blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Main Products Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,
plastic molding injection parts,
standoff,CNC machining service,accessories etc.
Producing Equipment CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Management System  ISO9001 – 2008 
Available Certificate RoHS, SGS, Material Certification
Testing Equipment Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector
Lead time 10-15 working days as usual,It will based on the detailed order quantity.
Managing Returned Goods With quality problem or deviation from drawings
Delivery of Samples By DHL,Fedex,UPS, TNT,EMS^^
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!
Applications Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,
daily living equipment, electronic sports equipment, light industry products, sanitation machinery, 
market/ hotel equipment supplies, artware etc.
 

The Cyclonoidal Gearbox

Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.helical gearbox

Dynamic and inertial effects of a cycloidal gearbox

Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

Kinematics of a cycloidal drive

Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

Comparison with planetary gearboxes

Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
China OEM Stainless Steel High Precision Inline Planetary Gearboxes     cycloidal drive gear ratioChina OEM Stainless Steel High Precision Inline Planetary Gearboxes     cycloidal drive gear ratio
editor by czh 2023-01-31